High and predictable daytime load
Factory production runs typically match solar generation hours — particularly food processing, plastics, automotive and engineering. Self-consumption rates of 75-90% are achievable on most factory rooftops.
UK manufacturers were the largest single beneficiaries of industrial solar grant money while the Industrial Energy Transformation Fund ran — energy-intensive sites from food and drink processing to chemicals, paper mills, automotive assembly and heavy engineering qualified for it — and they are the sector most exposed by its closure: DESNZ confirmed in July 2025 that there will be no further IETF phase and no successor fund. The stack that remains is tax-led: the AIA on the system capex (100% year-one relief on the first £1m, then the 50% first-year allowance), full expensing on any main-rate plant bought alongside, and SEG income on the export. A typical 500kWp factory rooftop still recovers 25p per £1 of capex through corporation tax relief in year one and pays back in four to five years.
| Typical buyer | Operations Director / Energy Manager |
| Typical system size | 150 kWp – 1.5 MWp typical |
| Typical project value | £120,000 – £1,200,000 |
| Annual electricity demand | 300,000 – 4,000,000 kWh |
Factory production runs typically match solar generation hours — particularly food processing, plastics, automotive and engineering. Self-consumption rates of 75-90% are achievable on most factory rooftops.
Modern industrial portal-frame buildings provide 800-3,000 m² of unshaded rooftop area. Most can accommodate 200-1,500 kWp of solar PV without structural strengthening.
Many UK factories are at the 20-30 year roof refurbishment point — making integrated solar-plus-roof economically compelling. Re-roof + solar typically beats re-roof alone in cost per m² when amortised over 25 years.
Manufacturers on CCL main rates pay an additional ~0.6p/kWh on imported grid electricity. Self-consumed solar avoids the CCL entirely — adding £6,000+ per year of additional saving on a 100,000 kWh self-consumption profile.
Tier 1 supply chains (automotive, retail, pharma) require Scope 2 reporting and increasingly Scope 3 — making credible on-site renewable generation a contract retention factor, not just a cost saving.
These are the schemes most likely to apply to a typical project in this sector. Click through for full eligibility, application process and worked examples.
Amount: Closed — was 30-50% of project capex; no new awards since the Spring 2024 window
The IETF closed in July 2025: no Phase 4, no successor fund, last window April 2024. What energy-intensive sites in England, Wales and NI use for solar now....
Amount: Not available on solar panels. AIA 100% up to £1m, or the 50% special-rate first-year allowance
Solar panels are special-rate plant, so companies cannot claim 100% full expensing on them. HMRC allows the 50% first-year allowance instead — and AIA still giv...
Amount: Up to £1 million per year, 100% first-year deduction
AIA 2026 guide — how UK businesses claim 100% first-year tax relief on commercial solar PV up to £1m. Eligibility, calculation worked examples, group cap rules....
Amount: 3p–15p per kWh exported (2026 fixed tariffs)
Smart Export Guarantee 2026 guide for UK businesses — best export tariffs, eligibility for 50kWp+ systems, how to register, and how to combine SEG with AIA / Fu...
£1,000 – £25,000 typical (match-funded, usually 40-60%)
Up to £100,000 capital grants (match-funded)
0.5p – 2p per kWh of renewable generation (REGO market price)
Different parts of this sector have different load profiles, building types and grant eligibility.
Case study — Mid-size automotive component manufacturer, Coventry, 720kWp installed 2025.
The site occupies a 12,000 m² portal-frame manufacturing unit on the Coventry north industrial corridor. Annual baseline electricity import: 2.1 GWh; annual gas: 1.4 GWh; carbon footprint Scope 1+2 approximately 740 tCO2e. A Tier 1 customer (German OEM) updated its 2024 supplier code requiring Scope 1+2 emissions disclosure and a credible decarbonisation roadmap by end-2025.
The project delivered 720 kWp of rooftop PV (1,680 panels), 480 kWh of battery storage, and replaced compressed air with VSD compressors and an ammonia chiller upgrade. Capex: £720,000 total; IETF grant: £210,000; net cost £510,000. First-year AIA tax relief: £127,500. Effective net cost after tax: £382,500. Annual savings (year one): £138,000 in electricity import avoided + £6,400 SEG + £8,200 REGO sales. Payback: 2.8 years.
The Tier 1 audit completed in Q2 2026 with no findings. The contract — worth £8m annually — was retained.
A 5,000 m² industrial roof typically accommodates 350-500 kWp of solar PV. At 2026 prices, expect £280,000-£420,000 installed (excluding battery storage). After AIA tax relief (solar is special-rate, so full expensing does not apply), net cost is around £210,000-£315,000 for a limited company at the 25% corporation tax rate.
It did, until the fund closed in July 2025: the IETF supported manufacturing sites with Climate Change Levy main-rate liability across food, drink, chemicals, paper, metals, glass, ceramics and similar sectors, scoring energy-efficiency and decarbonisation projects with material savings (typically 100,000+ kWh/year or 50+ tCO2e/year). DESNZ has confirmed no further phase and no successor fund. What replaced it.
Yes — the AIA applies to your post-grant capex. If a regional grant funded 40% of a £500k project, you can claim the AIA on the remaining £300k. Effective tax relief at 25% main CT rate: £75,000 — bringing the net cost to £225,000.
Self-consumed solar reduces your imported electricity, which directly improves your CCA energy ratio. Exported solar does not count towards your CCA — so size the system for high self-consumption to maximise CCA benefit.
At a typical 25% export rate (after high daytime self-consumption) and a 5p/kWh SEG tariff, a 500 kWp system exports approximately 125,000 kWh/year and earns about £6,250/year of SEG income. Best fixed rates in 2026 can lift this above £10,000/year.
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