High and predictable daytime load
Factory production runs typically match solar generation hours — particularly food processing, plastics, automotive and engineering. Self-consumption rates of 75-90% are achievable on most factory rooftops.
UK manufacturers are the largest single beneficiary of commercial solar grants in 2026 — and the most under-served. Energy-intensive industries from food and drink processing to chemicals, paper mills, automotive assembly and heavy engineering qualify for the Industrial Energy Transformation Fund, the largest UK capital grant programme for industrial decarbonisation. Combined with 100% Full Expensing on the system capex and SEG income on the export, a typical 500kWp factory rooftop can recover 40-60% of capex in the first 18 months of operation.
| Typical buyer | Operations Director / Energy Manager |
| Typical system size | 150 kWp – 1.5 MWp typical |
| Typical project value | £120,000 – £1,200,000 |
| Annual electricity demand | 300,000 – 4,000,000 kWh |
Factory production runs typically match solar generation hours — particularly food processing, plastics, automotive and engineering. Self-consumption rates of 75-90% are achievable on most factory rooftops.
Modern industrial portal-frame buildings provide 800-3,000 m² of unshaded rooftop area. Most can accommodate 200-1,500 kWp of solar PV without structural strengthening.
Many UK factories are at the 20-30 year roof refurbishment point — making integrated solar-plus-roof economically compelling. Re-roof + solar typically beats re-roof alone in cost per m² when amortised over 25 years.
Manufacturers on CCL main rates pay an additional ~0.6p/kWh on imported grid electricity. Self-consumed solar avoids the CCL entirely — adding £6,000+ per year of additional saving on a 100,000 kWh self-consumption profile.
Tier 1 supply chains (automotive, retail, pharma) require Scope 2 reporting and increasingly Scope 3 — making credible on-site renewable generation a contract retention factor, not just a cost saving.
These are the schemes most likely to apply to a typical project in this sector. Click through for full eligibility, application process and worked examples.
Amount: 30-50% of project capex (typically £100k-£14m awards)
IETF 2026 guide — match-funded grants of 30-50% for energy-intensive industry in England, Wales, NI. Eligible sectors, application windows, solar PV examples....
Amount: 100% first-year deduction — no upper limit
Full Expensing 2026 — UK limited companies can deduct 100% of commercial solar capex from corporation tax with no cap. Eligibility, examples, comparison vs AIA....
Amount: Up to £1 million per year, 100% first-year deduction
AIA 2026 guide — how UK businesses claim 100% first-year tax relief on commercial solar PV up to £1m. Eligibility, calculation worked examples, group cap rules....
Amount: 3p–15p per kWh exported (2026 fixed tariffs)
Smart Export Guarantee 2026 guide for UK businesses — best export tariffs, eligibility for 50kWp+ systems, how to register, and how to combine SEG with AIA / Fu...
£1,000 – £25,000 typical (match-funded, usually 40-60%)
Up to £100,000 capital grants (match-funded)
0.5p – 2p per kWh of renewable generation (REGO market price)
Different parts of this sector have different load profiles, building types and grant eligibility.
Case study — Mid-size automotive component manufacturer, Coventry, 720kWp installed 2025.
The site occupies a 12,000 m² portal-frame manufacturing unit on the Coventry north industrial corridor. Annual baseline electricity import: 2.1 GWh; annual gas: 1.4 GWh; carbon footprint Scope 1+2 approximately 740 tCO2e. A Tier 1 customer (German OEM) updated its 2024 supplier code requiring Scope 1+2 emissions disclosure and a credible decarbonisation roadmap by end-2025.
The project delivered 720 kWp of rooftop PV (1,680 panels), 480 kWh of battery storage, and replaced compressed air with VSD compressors and an ammonia chiller upgrade. Capex: £720,000 total; IETF grant: £210,000; net cost £510,000. First-year Full Expensing tax relief: £127,500. Effective net cost after tax: £382,500. Annual savings (year one): £138,000 in electricity import avoided + £6,400 SEG + £8,200 REGO sales. Payback: 2.8 years.
The Tier 1 audit completed in Q2 2026 with no findings. The contract — worth £8m annually — was retained.
A 5,000 m² industrial roof typically accommodates 350-500 kWp of solar PV. At 2026 prices, expect £280,000-£420,000 installed (excluding battery storage). After 100% Full Expensing tax relief, net cost is around £210,000-£315,000 for a limited company at the 25% corporation tax rate.
The IETF supports manufacturing sites with Climate Change Levy main-rate liability across food, drink, chemicals, paper, metals, glass, ceramics and similar sectors. Energy efficiency & decarbonisation projects with material savings (typically 100,000+ kWh/year or 50+ tCO2e/year) score well. Full IETF guide.
Yes — the AIA / Full Expensing tax relief applies to your post-grant capex. If IETF funds 40% of a £500k project, you can claim AIA / FYA on the remaining £300k. Effective tax relief at 25% main CT rate: £75,000 — bringing the net cost to £225,000.
Self-consumed solar reduces your imported electricity, which directly improves your CCA energy ratio. Exported solar does not count towards your CCA — so size the system for high self-consumption to maximise CCA benefit.
At a typical 25% export rate (after high daytime self-consumption) and a 5p/kWh SEG tariff, a 500 kWp system exports approximately 125,000 kWh/year and earns about £6,250/year of SEG income. Best fixed rates in 2026 can lift this above £10,000/year.
Free 60-second eligibility check tells you exactly which grants and tax reliefs apply to your business in the factories & manufacturers sector.
Start eligibility check Or call 0800 246 1132